CG Corbay GlobalExcavator Technical Hub

Latest updates

Every guide from all four sections in one list, newest first. The date under each title is the day it went live.

81 guides in the library so far — the newest ones are at the top.

DPF regeneration faults: soot load, failed regen and engine derateA failed regeneration usually starts with a sensor, not with the filter Engine crankcase blow-by: oil out of the breather and a pressurized crankcaseMeasure crankcase pressure before you condemn the rings How to do a voltage drop test on an excavator circuitTest under load, across the component, not through it Excavator daily walk-around: a ten-minute check before the first startTen minutes before the first start prevents most roadside failures Identifying a hydraulic cylinder seal kit: bore, rod, seal type and numberBore and rod diameter decide the kit as much as the number does Excavator not charging: battery warning light, low voltage and a flat batteryA warning light and a flat battery usually have two different causes Hydraulic pump cavitation and aeration: noise, foam and the suction sideFoam in the tank and noise that changes with temperature point to the suction side How to pressure test an excavator cooling systemA pressure test finds the leak the visual inspection cannot Engine valve lash: why it drifts, the interval and the cold settingValve lash is a wear allowance, and it is measured cold for a reason Reading sensor and solenoid part numbers: pressure, temperature and speedThe connector and the thread decide fitment as much as the number does Turbocharger failure symptoms: boost loss, smoke, noise and shaft playBoost loss has several common causes, and the turbo is only one of them Low engine oil pressure: pump wear, relief valve, bearings or a false readingConfirm the reading with a mechanical gauge before you believe the warning light How to test an excavator hydraulic cylinder for internal bypassIsolate the cylinder from the valve and the answer stops being a guess bauma CHINA 2026 visitor guide: two venues, staggered dates, one ticketTwo venues, staggered dates, one ticket Cold weather preparation: coolant, oil viscosity, battery and warm-up limitsCold weather faults are usually chemistry and charge, not worn parts Reading turbocharger part numbers: nameplate, cartridge and housing marksThe OEM number alone is often not enough; the cartridge number settles it One track slower than the other: travel motor, center joint or pilot pressureSlow on one side is a circuit question, not a track question Excavator air conditioning not cooling: charge, compressor, expansion valve and airflowBefore you add refrigerant, read the pressures and find the reason How to bleed a diesel fuel system, from the low-pressure side to the high-pressure sideBleed in order, or you will push air in circles Hydraulic hose inspection and replacement: what to reject, and why hoses are changed in pairsA hose that fails does not weep, it bursts Seal kits and O-ring selection: material, hardness and why size alone will not doThe right size in the wrong material is still the wrong seal Engine power loss and black smoke: air side, then fuel sideBlack smoke with low power is an air-and-fuel story Why hydraulic oil runs hot right after a repairA machine that was cool before the work is telling you about the work How to replace the pilot filter and bleed the pilot circuitA small filter that decides how the whole machine feels Pin and bushing greasing intervals, and what skipping them costsGrease is cheap; pins and bushings are not How to identify a hydraulic pump from its casting numberThe casting number names the body, not the pump Excavator swing drift and the swing brakeBrake, motor or valve — the order to test them in Why excavator hydraulics are slow when the oil is coldNormal for a few minutes, a fault if it never clears Hydraulic pump failure symptomsWarm-up behavior, standby pressure and flow — what actually proves it is the pump Excavator loses hydraulic power when warmGood when cold, weak when hot — what the temperature dependence proves Excavator slow travel speedSlow or single-side travel — solenoid, center joint, final drive or relief Excavator swing not working or swinging weaklySwing dead, weak, drifting or noisy — brake, motor, relief or gearbox Excavator overheatingEngine hot under load — radiator, thermostat, fan or genuine overload Black smoke from an excavatorOver-fueling or air starvation — air first, fuel second White smoke and blue smoke from an excavatorCoolant or oil in the cylinder — white and blue point different directions Excavator engine will not startCrank speed, safety lock, fuel, compression — in that order Boom and arm drift, and why a load will not holdSag or drift under load — seals, holding valve or spool leakage Track comes off an excavatorDerailment — tension, wear pattern and operating cause Final drive noise and overheatingTravel gearbox noise, heat or metal — seal, bearing or gear damage Excavator electrical faults and fault codesRead the code first — and suspect connectors before control units Excavator has poor digging forceWeak digging — separate hydraulic limit from engine limit Hydraulic oil overheatingHydraulic oil hot — relief leakage, cooler or load How to measure case drain flowThe single clearest number for internal wear in a pump or motor How to test excavator hydraulic pressureStandby, relief and working pressure — and what each figure rules out How to test hydraulic pump flowThe measurement that actually proves pump wear — hot versus cold How to check hydraulic oil conditionColor, smell, aeration and water — the cheapest early warning on the machine How to read excavator fault codesCodes narrow the circuit — they do not always name the failed part How to check final drive oilPosition, level, color and metal — the check that saves a final drive How to check swing gearbox oilSwing gearbox level, color and metal — and the brake inside it How to measure undercarriage wearChain, sprocket, rollers and idlers — measure before you replace How to check injector return flowCompare cylinders — the outlier is the failing injector How to test turbocharger boost pressureBoost against specification under load — low boost or too much How to do a compression test on a diesel engineCylinder-to-cylinder variation — and blow-by as the cheaper check How to find air leaks in a diesel fuel systemAir enters on the suction side — and it will not leave a puddle How to inspect a hydraulic cylinderInspect the rod and bore before buying a seal kit — or you will buy it twice Battery, charging and starting system maintenanceMost starting faults are charge faults wearing a different hat Hydraulic oil change interval and procedureWhen to change it, how to drain it fully, and when to sample instead Fuel filter and water separator serviceDrain the water daily, replace without introducing air Undercarriage wear limits and when to replaceThe limits, and why components must be matched Greasing schedule and the points that matterNot every fitting takes grease — and a fitting that takes it proves nothing Cooling system serviceClean the stack first — dust causes more overheating than failure Engine oil and filter change intervalDuty cycle changes the interval — sample rather than assume Final drive oil changePosition the plug correctly — and check the seals while draining Swing gearbox oil changeSmall oil volume, fast contamination — check it more often Air filter serviceReplace rather than clean — and never leave the intake open Hydraulic filter and strainer serviceThe return filter gets changed — the suction strainer does not Track tension adjustmentBoth too loose and too tight cost money — measure, do not judge by eye Storage and long shutdown careMachines fail in storage more often than they fail in work How to cross-reference an excavator filter numberDimensions decide a filter; the number on the box does not How to identify an excavator part numberWhere the number hides on the machine, and what to send Genuine, OEM-quality and aftermarket parts comparedWhat each grade really buys you, component by component Spotting counterfeit excavator partsThe signals that separate a cheap part from a fake one How to confirm that a part will actually fitModel, serial number and part number — in that order Reading hydraulic pump part numbersSeries code plus assembly number — and why you need both Reading diesel injector part numbersMatched to the engine build, not to the machine model What the suffixes on a part number meanF1, F2, P1 — revision, supplier variant, or a fitment difference Interchange and supersession, and how they differOne number replaces another; two numbers are equivalent — not the same thing Serial number breaks, and why the same model uses different partsSame model, same appearance, different part Undercarriage part numbers, and why measuring beats looking upPitch, link count, tooth form and mounting dimensions What OEM-quality actually means on a parts quoteA specification claim, not a marketing label How to read an excavator parts quoteThe omissions are what cost money later