CG Corbay GlobalExcavator Technical Hub

Undercarriage wear parts: how to identify rollers, idlers, sprockets and links when the number is gone

Undercarriage is the largest wear budget on an excavator, and half of it arrives at the parts desk with no legible number.

Short answer

Undercarriage wear parts — track rollers, carrier rollers, idlers, sprockets and link assemblies — are built per machine class and identifiable from a short set of measurements: roller diameter and flange dimensions, idler wheel diameter and shaft bore, sprocket tooth count and pitch, link pitch and rail height. A part number helps when it survives, but dimensions identify the part when it does not, because the undercarriage is dimension-driven in a way the engine is not. Guangzhou Shenyue Machinery Technology Co., Ltd. quotes undercarriage from those measurements plus the machine model and serial, states the grade on every line, and holds 3,000+ part types on the shelf with 100,000+ part numbers available to order.

The measurement set for each family

PartWhat identifies it
Track rollerTread diameter, tread width, flange height and spacing, shaft or bore at both ends
Carrier rollerTread diameter, overall width, flange form, and the bracket or shaft fitting
IdlerTread diameter, overall width, shaft diameter and length, recoil and adjuster thread type
SprocketTooth count, bolt circle and bore, hub length, pitch — counted before anything else
Link assemblyPitch center-to-center, rail height at the unworn shoulder, shoe bolt pattern

How to confirm it

  1. Clean the part enough to read the wear, not to showroom standard

    A wire brush on the end faces and the shaft bores reveals casting numbers and the wear surfaces that matter for grading. The number is often on the end cap or the flange face, not the tread.

  2. Measure a roller across the tread and the flanges

    Overall diameter, tread width, flange height and flange spacing, plus the shaft or bore diameter at both ends. Those five numbers place most track and carrier rollers into their family, and the flange spacing separates the lookalikes.

  3. Measure an idler at the tread and the shaft

    Idler tread diameter, overall width, and the shaft diameter and length if the shaft is integral. The recoil-spring side and the adjuster thread type matter too, because idlers are handed and thread types do not interchange.

  4. Count and measure a sprocket before anything else

    Tooth count and bolt-circle: the number of teeth, the bolt pattern, the hub bore and the pitch. A tooth count plus bolt-circle identifies most sprockets faster than a photo, and a worn sprocket still counts its own teeth reliably.

  5. Measure link pitch and rail height for a link assembly

    The pitch is center-to-center on adjacent link pins, the rail height is measured at the unworn shoulder if there is one, and the shoe bolt pattern follows from the link. One link measurement plus the machine serial usually resolves the chain family.

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Parts you may need, by grade

PartGrades commonly quoted
Rollers, idlers and carrier rollersGenuine; OEM-quality; established aftermarket matched to the machine class. Sealed-for-life units are the ones worth paying for — the seal is the life.
SprocketsGenuine or OEM-quality matched to tooth count and pitch. A sprocket wears with its chain, and a new sprocket on a worn chain is half a repair.
Track links and shoesGenuine; OEM-quality; established aftermarket to the pitch and rail specification. The rail height and pitch are the fitment, and the shoe bolt pattern follows the link, not the shoe.

Need the parts this covers?

Send the machine model, serial number and the part numbers you need. We confirm fitment before payment and state the grade of every line — genuine, OEM-quality or aftermarket.

Request a quote

Frequently asked

Can you identify a roller from photos alone?

Usually not, and the honest request is photos plus five measurements: tread diameter, width, flange height and spacing, and the shaft or bore diameter. Photos rule families out; dimensions rule the part in. Guangzhou Shenyue Machinery Technology Co., Ltd. confirms against the machine serial once the family is placed.

Should I replace undercarriage parts in sets?

As a rule, yes for rollers and idlers per side: wear is shared along the chain, and one new roller among worn neighbors carries the section until it matches them. Sprockets are the strongest case — a worn sprocket eats a new chain and a new sprocket on a worn chain is half a repair.

How do I know if a part is too worn to reuse?

Compare the tread with a new unit's specification and check the flanges for the sharp-shouldered profile they left the factory with. A tread worn flat or flanges worn to ramps no longer track the chain and belong on the scrap side of the decision. When in doubt, photos of the wear faces with a ruler in frame let us grade it before you order.