CG Corbay GlobalExcavator Technical Hub

Bleeding air from the cooling system after a coolant change

Most cooling problems that appear immediately after a coolant change were caused by the change. An engine with an air pocket at the thermostat or the heater core reads hot, cycles the fan, and can crack a casting in one bad morning.

Short answer

Fill slowly with the bleed screws open and the heater controls set to hot, so air has somewhere to go as coolant rises. Then run the engine with the cap off at low idle until the thermostat opens, watching the level and topping up as the air escapes. Air pockets collect at the highest points of the circuit, which is why many machines have dedicated bleed screws on the head, the radiator top tank or the heater hoses. Finish by checking the level again cold the next morning; a level that dropped overnight means air left the system and the refill was not complete.

How to confirm it

  1. Set the machine level and cold

    A sloped park position creates false high points that hold air permanently. Level ground matters more for this job than for almost any other service task.

  2. Open the bleed screws, then fill slowly

    Fill until coolant runs solid and bubble-free from each bleed point in turn, closing each as it clears. Filling fast traps air against the very castings you are trying to protect.

  3. Run at low idle with the cap off and heater hot

    Watch the level and the gauge. Top up as the level falls, and keep the heater circuit open so air can purge through it. Expect some gurgling; that is the system doing its work.

  4. Confirm the thermostat opening

    The upper hose should warm sharply as the thermostat opens and circulation begins. If the engine reaches opening temperature and the hose stays cold, you have a thermostat or airlock problem to solve before the cap goes back on.

  5. Top up, cap, and heat-soak once more

    Fill to the neck, fit the cap, and bring the machine to full temperature under light load. Then shut down and let it cool completely to ambient.

  6. Recheck cold and log it

    The next morning, read the level cold and top up if needed. Record the coolant type, ratio and date in the service log, and note that the system was properly bled, so the next person does not blame a phantom leak for the settling.

What to do about it

Level keeps dropping after a verified fill: find the leak or the trapped air path. Check the recovery tank and its lines first, then hose clamps and the water pump weep hole, before assuming anything worse.

Gauge still cycles hot and cold after bleeding: the sensor may sit in an air pocket the design cannot purge, or the fault is real. A combustion leak test settles whether exhaust gas is entering the coolant.

Heater blows cold after refill: the heater core is air-locked. Set heater to hot, raise engine rpm briefly, and crack the heater hose bleed if fitted. Persistent cold heaters after this point mean a restricted core, not air.

Overheating during work with a verified fill: stop and diagnose properly. Pressure test, thermostat check and flow inspection belong here, and continuing to run a genuinely hot engine turns a service visit into an engine repair.

Parts you may need, by grade

PartGrades commonly quoted
Coolant / antifreezeMatch the specification to the engine family and mix to the stated ratio. Pre-mixed removes the measuring error.
ThermostatGenuine; OEM-quality. Opening temperature must match the engine build, not the parts counter's best guess.
Radiator capGenuine; OEM-quality. The rated pressure is part of the cooling design, not a convenience fitment.
Bleed screw and fitting kitGenuine; OEM-quality. Stripped bleed ports are common and cheap to prevent.

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Send the machine model, serial number and the part numbers you need. We confirm fitment before payment and state the grade of every line — genuine, OEM-quality or aftermarket.

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Frequently asked

How do I know all the air is out?

You do not know from one reading. The proof is two stable cold-level checks, a gauge that holds steady through a full working cycle, and a heater that blows hot. Any single one of those failing means air or a fault is still present.

Can I use a vacuum filler instead?

Yes, and on engines that are notoriously hard to bleed it is the better tool. A vacuum filler evacuates the system and draws coolant in without air, but it does not excuse the cold recheck, because leaks and collapsed hoses can still admit air later.

Why did the level drop after I filled it correctly?

Almost always air leaving the system. Coolant replaces the volume the air occupied, so the level falls once, sometimes twice, before settling. This is expected; what is not expected is a level that keeps falling day after day, which is a leak to find, not air to purge.